Sealed Air

Evazote®

Zotefoams

Evazote®

If your application requires a foam with increased elasticity, shock absorption, and skin contact suitability, Evazote® is ideal.

Evazote® is a closed-cell, cross-linked ethylene copolymer foam. Although manufactured similarly to Plastazote®, using Zotefoam’s unique nitrogen-blown technique, the use of ethylene-vinyl acetate (EVA) instead of polyethylene results in significantly different characteristics. Evazote® offers increased elasticity and tear resistance, and provides the material with a rubbery, flexible feel. As a result, it is particularly suited to protective padding, orthopaedic footwear, industrial gaskets, and outdoor gear such as sleeping mats.

Polyformes is an official Zotefoam supplier. We can supply your business with Evazote® foam material (in the exact shape/size you need) or pre-finished products. Our experts can also provide free advice on the best foam material for your application.

No obligation
UK experts
Competitive pricing
Material grades

Evazote® material options

Evazote® ethylene-vinyl acetate foam is available in four densities, ranging from 30 to 50kg/m³.

There are also two specific grades within the range. EV materials have a higher VA (vinyl acetate) content (typically around 18%), making them feel softer and rubbery. VA grades have lower VA content (approximately 9%).

Additionally, Evazote® is available as a conductive grade, combining the general properties with reduced volume resistivity. The conductive grade is suitable for a wide variety of applications, including the storage, protection, and transport of electronic components and devices, as well as EMC shielding.

Specifications

Technical information and options

For further details regarding individual material grades, please view the specific pages/datasheets.

Evazote® foam sheet sizes

Polyformes can split/skive, laminate and butt-weld Evazote® material to the specific dimensions you require. You can also select skin or cell finishes. MOQs may apply to certain size/material options.

Please get in touch with a member of our team to discuss your requirements.

Conversion

The majority of Evazote® grades are suitable for conversion using the following processes:

Available colours

Please note that not all colours are available in all grades. Please view the individual material pages for full availability.

Due to individual display settings, the colours you see on your screen may vary slightly from the actual material colour.

Black

Dark Grey

Grey

Silver

Pale Grey

White

Navy

Blue

Teal

Violet

Mauve

Cream

Healthcare

Pink

Red

Orange

Yellow

Gold

Jaguar

Green

Jade

Spring

Lime

Olive

Advantages

Evazote® foam properties

Evazote® foam offers several beneficial properties, including:

Excellent memory and resistance to permanent thinning.
High tear and abrasion resistance.
Non-toxic, skin safe, odourless, and hypoallergenic.
Exceptional warmth-to-weight ratio (thermal conductivity).
Matte, slightly "rubber-like" texture provides a high-friction surface.
Resistant to oils, solvents, UV radiation, and harsh weather.
Easy to convert using a range of techniques.
Yellow and purple Evazote EVA foam rolls
Evazote® experts

FAQs

Although Evazote® feels and exhibits properties similar to rubber, it is technically a foam. Manufacturing the material from ethylene and vinyl acetate, rather than polyethylene, which most foams use, provides the unique characteristics.

Although both are part of the Azote range of foams and are manufactured using a nitrogen-blown process, Plastazote® and Evazote® differ in the materials used to manufacture them. Plastazote is made from polyethylene, providing increased rigidity. Evazote® uses ethylene-vinyl acetate, which provides a softer, more elastic material.

Although EVA foams are generally considered non-toxic, some may release volatile organic compounds (VOCs) when heated or processed (e.g., cutting, sanding, etc.). However, because it uses nitrogen rather than chemicals during the manufacturing process, Evazote® is completely inert, odourless and hypoallergenic.

Evazote® is easy to process using standard foam conversion equipment. It is a thermoplastic material, meaning it becomes pliable when heated and retains its shape when cooled. It can be easily routed (CNC), heat moulded, water-jet cut, laminated and welded to create bespoke products (or material sizes) as required.

A person having a knee support fitted with Evazote pads
More info

Additional information

Evazote® is a highly durable, closed-cell, cross-linked ethylene copolymer foam material primarily made from an ethylene-vinyl acetate (EVA) copolymer. The manufacturer, Zotefoams, uses a unique high-pressure nitrogen gas-expansion process that links polymers at the molecular level into a solid, multi-directional protective structure.

The manufacturing process means that Evazote® offers improved softness, toughness, and cushioning compared to many standard chemically blown foams, while maintaining highly consistent cells and lower weight. It is also chemically inert, low-odour, non-toxic, and resistant to water, oils, and chemicals.

Evazote® is typically supplied in large, uniform blocks or “buns” (often around 2000mm x 1000mm with varying thicknesses). However, Polyformes can split, skive, and butt-weld Evazote® foam sheets to create specific sizes if required.

UK foam suppliers

Why work with us?

Polyformes is one of the longest-established foam suppliers and converters in the UK, having been supplying innovative, commercially successful foam solutions for well over 40 years.

Official suppliers
Polyformes is an official Zotefoam supplier, allowing you to source all foam materials and options (including converted products) from us.
Short lead times
Our close working relationship with material manufacturers, coupled with extensive stockholding, allows us to supply you with very short lead times.
Material knowledge
Our team has unrivalled experience, knowledge and expertise in the performance and nuances of a vast range of foam materials.
Trade service
If you are a foam converter, packaging manufacturer or product supplier, we can provide products or materials as part of a confidential trade agreement.
Packaging products
Cutting-edge in-house equipment, highly trained staff, and an innovative design team enable us to create foam packaging and products that are simply not available anywhere else.
UK experts
Not sure where to start? Our team of foam experts can provide free, impartial advice on the best material, product or process for your specific application.
Wide range of options

Similar foam materials

Disclaimer: Generative Ai may be used on this site when specifically creating content and information relating to the products, processes and materials we use at Polyformes. Any Ai content undergoes stringent reviews and editing by humans to check accuracy. Please view this content policy for further details.

UK experts

Get in touch

Send us a message

If you need high-performance, single-trip packaging to ship your valuable or fragile products, custom foam end caps are the most cost-effective option. Please contact a member of our team for a free consultation and quote.

    This form will collect your personal information to answer your enquiry. For information on the data we collect and how we use your information, please see our privacy policy.

    Our experts

    The information on this page was written and checked by our team of packaging experts:

    Technical Sales

    Emma Atterbury
    [email protected] | 01525 852 444

    Quotes / Pricing

    Amy Donnelly
    [email protected] | 01525 852 444

    Customer Service

    Ian Rumsey
    [email protected] | 01525 852 444