Polyformes is proud to now be an Approved Fabricator as part of Zotefoams Approved Partner Programme

Foam experts

Polyformes is the UK’s leading foam converter
and supplier, designing bespoke foam packaging,
parts and products for a broad range of industrial
and retail applications.

No obligation
UK experts
Competitive pricing
Partnerships

Zotefoams Approved Fabricator

Alongside close working relationships with multiple foam material manufacturers, including Sealed Air and Overseas Konstellation Company, we are a proud to be a Zotefoams Approved Fabricator.

Zotefoams- approved fabricator
Expertise

Foam packaging, products and materials

Our knowledge and experience of foam allows us to provide packaging, products and materials that are tailored to your precise requirements. Rather than offering an “off the shelf” solution, we’ll work closely with you to create a bespoke solution that meets your business’s budget and performance and aesthetic needs without compromise.

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Foam converters

Find out more about the extensive foam conversion and manufacturing capabilities we can offer, in this behind the scenes look at our business.

Foam conversion processes
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About Polyformes

Our business

Polyformes is a UK-based manufacturer, supplier and converter of high-performance foam products, with over 40 years of experience in the foam industry.

We offer a complete service, from initial design and material selection through to precision manufacturing and final delivery. Whether you need custom foam packagingengineered insertsrecyclable foam solutions, or fully bespoke components, we deliver products that provide optimal performance, appearance and quality.

Working across a wide range of industries, including medical, construction, and aviation, we can provide a range of foam products for your business.

By working with Polyformes, we help you to streamline your supply chain, reduce packing and handling times, minimise damage in transit, and take advantage of recyclable, cost-effective materials – all with the backing of a trusted UK manufacturer.

So, whether you require custom-designed foam inserts, lightweight protective packaging, complex engineered foam parts, or a combination, we have the expertise to deliver exactly what you need.

Process

A partnership approach

We’re not just another supplier. We take a partnership approach to designing and producing your foam parts, packaging or inserts, ensuring your business benefits from a truly bespoke and optimised solution.

Understanding

We discuss your requirements with you, gaining a full, detailed understanding of your project.

Develop

Using your products or CAD data, we develop a solution using appropriate materials.

Test

We provide pre-production samples for testing and assurance on fit and quality.

Manufacture

We manufacture your foam products in-house at our specialist foam conversion facility.

Support

We forge long term relationships, providing ongoing support and assistance.

UK foam converters

Why work with us?

Our approach, equipment, processes and knowledge combine to allow us to offer your business a broad range of benefits.

Lower costs
Our smart, efficient foam designs help optimise production, speed up packing and lower your overall operational costs.
Trade services
We can supply foam materials, parts and finished products/packaging to OEMs and other foam converters as part of a completely confidential trade service.
Bespoke design and prototyping
From bespoke packaging to complex engineered foam parts, every product is custom-made to meet your exact requirements—no off-the-shelf compromises.
Recycled materials
Choose from a range of recyclable foam materials and solutions designed for long-term use, helping your business reduce waste and extend product life.
Damage prevention
Precision-engineered foam packaging keeps your products and equipment secure from damage during handling, shipping and storage.
Sustainability
As well as offering recycled and recyclable solutions, we also minimise material use, recycle all of our production waste, and power our factory with solar energy.
Contact

Get in touch

Our team of foam experts are happy to provide advice, guidance, technical support and no obligation quotes as required. Please get in touch today to see how we can help your business.