Polyformes is the UK’s leading foam converter
and supplier, designing bespoke foam packaging,
parts and products for a broad range of industrial
and retail applications.
Alongside close working relationships with multiple foam material manufacturers, including Sealed Air and Overseas Konstellation Company, we are a proud to be a Zotefoams Approved Fabricator.

Our knowledge and experience of foam allows us to provide packaging, products and materials that are tailored to your precise requirements. Rather than offering an “off the shelf” solution, we’ll work closely with you to create a bespoke solution that meets your business’s budget and performance and aesthetic needs without compromise.
Find out more about the extensive foam conversion and manufacturing capabilities we can offer, in this behind the scenes look at our business.
Polyformes is a UK-based manufacturer, supplier and converter of high-performance foam products, with over 40 years of experience in the foam industry.
We offer a complete service, from initial design and material selection through to precision manufacturing and final delivery. Whether you need custom foam packaging, engineered inserts, recyclable foam solutions, or fully bespoke components, we deliver products that provide optimal performance, appearance and quality.
Working across a wide range of industries, including medical, construction, and aviation, we can provide a range of foam products for your business.
By working with Polyformes, we help you to streamline your supply chain, reduce packing and handling times, minimise damage in transit, and take advantage of recyclable, cost-effective materials – all with the backing of a trusted UK manufacturer.
So, whether you require custom-designed foam inserts, lightweight protective packaging, complex engineered foam parts, or a combination, we have the expertise to deliver exactly what you need.
We’re not just another supplier. We take a partnership approach to designing and producing your foam parts, packaging or inserts, ensuring your business benefits from a truly bespoke and optimised solution.
Understanding
We discuss your requirements with you, gaining a full, detailed understanding of your project.
Develop
Using your products or CAD data, we develop a solution using appropriate materials.
Test
We provide pre-production samples for testing and assurance on fit and quality.
Manufacture
We manufacture your foam products in-house at our specialist foam conversion facility.
Support
We forge long term relationships, providing ongoing support and assistance.
Our approach, equipment, processes and knowledge combine to allow us to offer your business a broad range of benefits.
Lower costs
Trade services
Bespoke design and prototyping
Recycled materials
Damage prevention
Sustainability
Our team of foam experts are happy to provide advice, guidance, technical support and no obligation quotes as required. Please get in touch today to see how we can help your business.





