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Market knowledge

Security and Emergency Services

Market knowledge

Security and Emergency Services

If you’re involved in the security or emergency response sectors, highly durable protective cases and precision-engineered foam inserts are essential to your success.

At Polyformes, we provide the perfect solution for protecting your critical surveillance and communication systems – ranging from delicate transmitters and receivers housed in die-cut foam pads to full hook-and-line kits secured in lifetime-guaranteed, waterproof Explorer Cases. We also use lightweight, energy-absorbing Plastazote® foam to manufacture durable training mats, ergonomic body protection padding, and essential marine safety equipment, such as buoyancy vests and rescue cradles for Search and Rescue units.

We also understand the high pressure of the environments in which your team operates. As such, our expert designers, technical expertise, and in-house conversion equipment enable us to create bespoke foam components and transit solutions tailored exactly to your operational requirements.

No obligation
UK experts
Competitive pricing
Applications

Security and emergency services foam uses

Several of the high-performance technical foams used at Polyformes – specifically Plastazote®, ARPLANK, Ethafoam, Evazote®, Stratocell, and Supazote® – are extensively used across the security industry, military, and emergency services (such as police, fire, and ambulance/EMS).

Please note that this list is not exhaustive. If you cannot see your specific application listed, please contact us to see how we can assist.

Foam

Material type

Key benefits and properties

Primary security and emergency services applications

Plastazote®

Closed-cell, cross-linked polyethylene (PE)

Non-toxic, hypoallergenic, and chemically inert; highly durable; lightweight, and easy to clean/disinfect; thermoformable for custom shapes.

Custom protective inserts for emergency medical kits
Orthopaedic splints and cervical collars
Head protection and helmet linings
Shock-absorbing equipment transit cases

ARPLANK

Isotropic expanded polyethylene (EPE) or expanded polypropylene (EPP)

Highly resilient with repeatable multi-impact cushioning; 100% recyclable and highly chemical resistant.

Heavy military and security equipment protective casing
Specialist shock-absorption blocks for vehicular transit

Ethafoam

Closed-cell, non-cross-linked expanded polyethylene (EPE)

Excellent multi-strike shock absorption and vibration dampening; available in flame-retardant and anti-static (ESD) grades; high load-bearing capacity.

Weaponry, firearm, and ordnance transit packaging
Custom equipment inserts for tactical cases
Ballistic shield storage containers
Shock-absorbing mounts for sensitive field electronics

Evazote

Closed-cell, cross-linked ethylene vinyl acetate (EVA) copolymer

Tougher, softer, and more resilient than Plastazote; exceptional impact resistance and high recovery from repeated compression; highly UV and water-resistant.

Body armour backing and trauma pads
Riot shield handles and impact cushioning
Professional rescue mats and stretcher pads
Knee pads and tactical protective gear

Stratocell

Laminated closed-cell polyethylene (PE)

High-yield structural protection at a lower weight; cost-effective and highly flexible block styling; resistant to moisture, rot, and bacteria.

Heavy-duty shipping for tactical response units
Bulk perimeter protective casing for field equipment
Corner blocks for heavy emergency machinery transit

Supazote

Ultra-soft, closed-cell, cross-linked polyethylene (PE)

Extremely gentle on sensitive surfaces while absorbing impact; high flexibility and aesthetic appeal.

Padding for highly sensitive tactical optics and night-vision gear
Specialised facial cushions for protective masks and helmets
Soft-touch sealing gaskets
Packaging

Additional products

Alongside the foam we supply, we also allow you to source a wide range of exterior packaging, cases and bags.

UK foam converters

Why work with us?

Our specialised expertise in manufacturing high-performance tactical foam components and rugged equipment casing inserts enables us to support the demanding readiness and asset-protection requirements of the security and emergency service sectors.

UK manufacture
Manufacturing your technical foam components and equipment packaging in-house guarantees the highest quality and reliable performance when it matters most.
Short lead times
From initial operational consultation and CAD design through to rapid prototyping and full-scale manufacturing, our agile process is built to keep pace with the urgent timelines of the emergency services and defence industries.
Critical sector foam experts
Our team advises on the exact foam densities and specialist specifications required for frontline applications, ensuring you get the most suitable, cost-effective solution.
Single source supply
Whatever packaging you need – from high-performance foam through to rugged protective cases – you can source it all from us.
Vast industry experience
We have more than 4 decades of experience working closely with businesses and organisations in the security and emergency services sectors.
Sustainability
We help you meet environmental and public-sector sustainability targets by offering a range of recycled foams, while also minimising the environmental impact of our manufacturing activities.
Wide range of options

Similar foam products

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UK experts

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If you need high-performance foam inserts, packaging, products or materials, we can help. Please contact a member of our team for a free consultation and quote.

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