Polyformes is proud to now be an Approved Fabricator as part of Zotefoams Approved Partner Programme
Market knowledge

Industrial and Engineering

Market knowledge

Industrial and Engineering

Durable foam parts and high-performance protective products are essential for your industrial or engineering business.

At Polyformes, we supply a selection of closed-cell foams, precision-processed into essential components such as gaskets, seals, battery boxes, protective cradles, and custom parts. We can also supply a range of protective cases with bespoke foam inserts for demanding field operations, ideal for protecting offshore, subsea, and utility equipment.

Our in-house technical team also uses advanced design software and our specialised conversion capabilities to transform raw foam material into bespoke, high-performance components. By combining this material knowledge with an agile, problem-solving approach, we deliver custom-engineered solutions that integrate perfectly into your production line or critical supply chain.

No obligation
UK experts
Competitive pricing
Applications

Industrial and engineering foam uses

Many industrial and engineering businesses rely on the performance and reliability provided by the foam materials Polyformes supplies and converts.

This applies to both foam parts and products, as well as the high performance packaging and transit protection they can be used to manufacture.

Please note that this list is not exhaustive. If you cannot see your specific application listed, please contact us to see how we can assist.

Foam

Material type

Key benefits and properties

Primary industrial and engineering applications

Plastazote®

Closed-cell, cross-linked polyethylene (PE)

Closed-cell and lightweight, pure and non-toxic (nitrogen-blown), excellent chemical resistance, high buoyancy and impact absorption

Tool control foam inserts
Case linings and protective packaging
Healthcare and orthopaedic splints
Buoyancy aids

ARPLANK

Isotropic expanded polyethylene (EPE) or expanded polypropylene (EPP)

High energy absorption with lower material weight; 100% recyclable and eco-friendly; multi-drop damage resistance; highly isotropic mechanical properties.

Heavy-duty industrial packaging
Cushioning for sensitive electronics
Automotive component transit trays
Surface protection

Ethafoam

Closed-cell, non-cross-linked expanded polyethylene (EPE)

High load-bearing capacity; excellent dimensional stability; resilient to repeated impacts; water and chemical resistant.

Heavy machinery packaging
Military and defense equipment transport
Material handling component separation
Marine fenders

Evazote

Closed-cell, cross-linked ethylene vinyl acetate (EVA) copolymer

Tougher and more resilient than Plastazote; high elasticity and flex recovery; superb slip and skid resistance; excellent UV and weather resistance.

Industrial gaskets and seals
Sports and footwear protection
Expansion joints in construction
Automotive interior trim pads

Microlen

Closed-cell microcellular foam

Ultra-fine, uniform cell structure; very smooth, aesthetic surface finish; highly thermoformable; good thermal and acoustic insulation.

Presentation packaging and luxury inserts
Component gaskets
Automotive acoustic dampening
Specialised seals

Stratocell

Laminated closed-cell polyethylene (PE)

High-efficiency cushioning at lower thicknesses; cost-effective for large-scale use; great structural strength; reusable and recyclable.

High-volume protective packaging
Electronic component shipping
Corner blocks and edge protectors
Appliance transit protection

Supazote

Ultra-soft, closed-cell, cross-linked polyethylene (PE)

The softest, most flexible foam in the Zotefoams range; premium, soft-touch feel; excellent impact drape and flexibility; high chemical inertness.

Delicate instrument casing
Medical device cushioning
Specialised seals requiring low compression force
Premium ergonomic padding

ZOTEK

High-performance closed-cell fluoropolymer (ZOTEK F) or nylon (ZOTEK N) foams

Extreme temperature resistance; outstanding flame, smoke, and toxicity ratings; highly resistant to aggressive chemicals and hydrocarbons; exceptional strength-to-weight ratio.

Aerospace insulation and ducting
Aviation interior panels
Semiconductor cleanroom seals
High-temperature industrial gaskets
Packaging

Additional products

Alongside the foam we supply, we also allow you to source a wide range of exterior packaging, cases and bags.

UK foam converters

Why work with us?

Our deep expertise in manufacturing high-performance engineering foam components and industrial returnable packaging enables us to deliver a broad range of benefits to your supply chain and production lines.

UK manufacture
Manufacturing your industrial foam parts and component packaging at our cutting-edge UK foam conversion facility guarantees the highest quality, strict adherence to rigorous engineering tolerances, and reliable performance on the factory floor.
Short lead times
Our end-to-end process – from initial engineering consulting and CAD design through to rapid prototyping, sample testing, and full-scale manufacture – is fast, efficient, and built to keep pace with demanding industrial production schedules.
Industrial & engineering foam experts
Our specialist team can advise on the exact foam densities and specifications required for your specific application. Whether you need non-abrasive protection for machined components, anti-static (ESD) grades for sensitive industrial electronics, or high-performance materials that meet strict flame-retardant and chemical-resistance standards, we can help.
Single source supply
We can manufacture both your precision-engineered in-product foam components and your protective transit dunnage inserts. This dual capability improves compatibility with your existing logistics, lowers your overall costs, and simplifies your procurement.
Vast industry experience
We have more than 4 decades of experience converting technical foams into high-performance protective packaging, material-handling inserts, and custom-engineered parts for OEMs and tier-one industrial suppliers.
Sustainability
We help you meet strict corporate environmental targets by offering a range of recycled and 100% recyclable foams, all while minimising material use and production waste.
Wide range of options

Similar foam products

Disclaimer: Generative Ai may be used on this site when specifically creating content and information relating to the products, processes and materials we use at Polyformes. Any Ai content undergoes stringent reviews and editing by humans to check accuracy. Please view this content policy for further details.

UK experts

Get in touch

Send us a message

If you need high-performance foam inserts, packaging, products or materials, we can help. Please contact a member of our team for a free consultation and quote.

    This form will collect your personal information to answer your enquiry. For information on the data we collect and how we use your information, please see our privacy policy.

    Our experts

    The information on this page was written and checked by our team of experts. You can contact them to discuss your requirements, or for any questions you may have, using the details here.

    Sales Enquiries

    [email protected]
    01525 852 444 (option 1)

    Accounts Enquiries

    [email protected]
    01525 852 444 (option 2)