Polyformes is proud to now be an Approved Fabricator as part of Zotefoams Approved Partner Programme
Market knowledge

Retail Foam

Market knowledge

Retail Foam

If your business operates in the retail sector, premium, eye-catching, and functional packaging is essential to helping your products stand out and remain protected from the factory floor to the customer’s door.

At Polyformes, we use the vibrant aesthetic appeal and structural performance of Plastazote® foams to help retailers and design agencies create a lasting impact. Available in a variety of bold colours, these odourless, non-staining foams are the standard for promotional campaigns and luxury product launches. We provide custom foam inserts and custom shapes that integrate seamlessly into gift boxes, printed tins, acetate sleeves, and our own range of plastic presentation cases. In the FMCG industry, leading brands rely on our ability to combine visual distinction with high-level impact protection.

We also pride ourselves on being the UK’s leading foam conversion specialists and a preferred partner to the creative packaging industry. Our manufacturing capabilities are fully scalable, and by combining our material knowledge with our agile design process, we are perfectly placed to help with any project you may have.

No obligation
UK experts
Competitive pricing
Applications

Retail foam uses

Foam is a great option for differentiating your business or product in crowded retail environments.

Primarily used for both transit and luxury packaging, retail foams are also suitable for several other applications.

Please note that this list is not exhaustive. If you cannot see your specific application listed, please contact us to see how we can assist.

Foam

Material type

Key benefits and properties

Primary retail applications

Plastazote®

Closed-cell, cross-linked polyethylene (PE)

Pure; nitrogen-blown; non-toxic, lightweight; highly customizable; aesthetic appeal; available in vibrant colours.

Luxury box inserts
Cosmetics presentation trays
Jewellery display inserts
Watch and jewellery transit cases

ARPLANK

Isotropic expanded polyethylene (EPE) or expanded polypropylene (EPP)

100% recyclable (made with recycled content); energy-absorbent; structurally resilient; eco-friendly.

Sustainable transit packaging
Corner and edge protectors for shipped goods
High-volume commercial e-commerce packaging

Ethafoam

Closed-cell, non-cross-linked expanded polyethylene (EPE)

High shock absorption; excellent memory/recovery from repeated impacts; water-resistant; flexible.

Appliance / “white goods” transit protection
Camera and audio equipment case inserts
Corner blocks and end caps for shipping boxes

Evazote

Closed-cell, cross-linked ethylene vinyl acetate (EVA) copolymer

Tougher than Plastazote; highly resilient to repeated impact; excellent slip resistance; chemically inert.

Heavy-duty point-of-sale floor matting
Protective packaging for industrial retail goods
Durable structural retail display components

Microlen

Closed-cell microcellular foam

Fine-celled crosslinked structure; smooth premium finish; high aesthetic quality; excellent cushioning.

High-end retail cosmetic cases
Premium perfume and liquor bottle presentation inserts
Luxury brand protective packaging

Stratocell

Laminated closed-cell polyethylene (PE)

Exceptionally cost-effective; multi-layered laminated strength; lightweight; recyclable grades available.

High-volume e-commerce shipping inserts
Single-trip protective packaging
Pre-fabricated box linings and end caps for consumer goods

Supazote

Ultra-soft, closed-cell, cross-linked polyethylene (PE)

Super-soft feel; high flexibility; premium tactile texture; completely non-abrasive.

Delicate clothing and fashion accessory padding
Premium tactile retail displays
Protective wraps for highly sensitive or polished luxury surfaces
Packaging

Additional products

Alongside the foam we supply, we also allow you to source a wide range of exterior packaging, cases and bags.

UK foam converters

Why work with us?

Our expertise and experience in manufacturing high-performance retail foam inserts, display solutions, and protective transit packaging enable us to deliver a broad range of benefits to your brand presentation, supply chain, and fulfilment operations.

UK manufacture
Manufacturing your retail packaging and point-of-sale displays at our UK foam conversion facility guarantees the highest quality, flawless aesthetic finishes, and reliable durability for high-traffic retail environments.
Short lead times
Our process is quick, agile, and built to keep pace with fast-moving retail launch dates, seasonal campaigns, and peak eCommerce demands.
Retail & presentation foam experts
Our team can advise on the exact foam densities, textures, and specifications required for your specific application. Whether you need ultra-smooth, non-abrasive protection for luxury goods or brightly coloured foams for high-end product launches, we have the solution.
Single source supply
We can manufacture both your bespoke consumer-facing product presentation inserts and your transit packaging, improving your supply chain efficiency, reducing your costs, and simplifying your purchasing.
Vast industry experience
We have more than 4 decades of experience converting technical foams into high-performance protective packaging, luxury presentation inserts, and engineered retail solutions for leading consumer brands, design agencies, and global retailers.
Sustainability
We help you meet your corporate environmental targets by offering a range of recycled foams. Furthermore, we minimise material use and production waste by default, aligning your packaging with modern eco-conscious consumer expectations.
Wide range of options

Similar foam products

Disclaimer: Generative Ai may be used on this site when specifically creating content and information relating to the products, processes and materials we use at Polyformes. Any Ai content undergoes stringent reviews and editing by humans to check accuracy. Please view this content policy for further details.

UK experts

Get in touch

Send us a message

If you need high-performance foam inserts, packaging, products or materials, we can help. Please contact a member of our team for a free consultation and quote.

    This form will collect your personal information to answer your enquiry. For information on the data we collect and how we use your information, please see our privacy policy.

    Our experts

    The information on this page was written and checked by our team of experts. You can contact them to discuss your requirements, or for any questions you may have, using the details here.

    Sales Enquiries

    [email protected]
    01525 852 444 (option 1)

    Accounts Enquiries

    [email protected]
    01525 852 444 (option 2)