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Foam products

Impact Protection Foam

Foam products

Impact Protection Foam

If you need to prevent or reduce the severity of accidental collisions between people, equipment and property, impact protection foam can be a simple, effective solution.

Impact protection foam is a specialist material that cushions hard surfaces, reducing the risk of accidental collisions and protecting equipment and property from damage. Designed to absorb and disperse impact energy, it is commonplace in warehouses, factories, workshops, public buildings, and commercial facilities. It can be fitted to protruding corners, exposed beams, racking, pipework, door frames, and other hard surfaces where collisions might occur. It also commonly features bright or contrasting colours (e.g., black and yellow) to add a visual warning.

At Polyformes, we have more than 40 years of experience in designing, manufacturing, and converting foam products for customers across the UK. Whether you require simple protective profiles or fully bespoke foam components, our team of experts can help you select the right material and manufacturing process for your application.

No obligation
UK experts
Competitive pricing
Advantages

Benefits of protection foam

The benefits of using impact protection foam include:

Reduces the risk of injury from accidental impacts.
Excellent protection for equipment and property.
Provides cushioning and visual hazard awareness.
Lightweight and easy to install.
Durable and hard-wearing for long-term use.
Suitable for both indoor and outdoor applications.
Available in custom shapes and sizes.
Foam racking protectors in a warehouse
Protection foam experts

FAQs

Impact protection foam is essentially long strips of material that absorb and disperse impact energy. Businesses and organisations commonly use them to protect people, equipment, and structures where accidental collisions, knocks, and impacts may occur. They are popular for use around warehouse racking, pipework and other protruding surfaces or objects.

Impact protection foam works by dissipating energy and decelerating impact. When an item hits the foam, its cell structure compresses, spreading the energy across a wider surface area. This also increases the time it takes for the force to travel through the material which reduces the peak force felt by both of the items colliding.

A variety of foams are suitable for manufacturing impact protection products. Depending on the application, polyethylene (PE), EVA, polyurethane (PU), and expanded polypropylene (EPP) are the most commonly chosen materials for their ability to absorb impact energy while remaining lightweight and durable.

Impact protection foams are generally resistant to weathering, UV exposure, moisture, and temperature changes. Due to these properties, they are suitable for both indoor and outdoor use.

Industrial foam protectors on an industrial building site
Process

A partnership approach

We don’t just manufacture foam impact protection products – we gain a detailed understanding of our business and challenges before proposing a cost-effective solution that does exactly what you need.

Understanding

We discuss your requirements with you, gaining a full, detailed understanding of your project.

Develop

Using your products or CAD data, we develop a solution using appropriate materials.

Test

We provide pre-production samples for testing and assurance on fit and quality.

Manufacture

We manufacture your products in-house at our specialist foam conversion facility.

Support

We forge long term relationships, providing ongoing support and assistance.

UK foam converters

Why work with us?

At Polyformes, our experience, expertise, and in-house conversion equipment enable us to provide your business with a wide range of benefits.

UK manufacture
We manufacture your custom foam products ourselves, allowing us complete control over design, quality, and lead times.
Short lead times
Our process – from initial meeting through design concept, samples, testing and manufacture – is quick, easy and focused on your requirements.
Foam experts
You can rely on our team of knowledgeable, experienced foam experts to select the optimal foam material, design, and production method for your application.
Single source
As part of Macfarlane Packaging, you can source a huge range of additional packaging and products from a single, easy-to-manage source.
Vast experience
Our approach means we’ll always consider your budget and balance this against the required performance and technical considerations.
Sustainability
As well as using recycled material where possible, we also place a strong emphasis on removing unnecessary materials, weight and volume from your products.
Wide range of options

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UK experts

Get in touch

Send us a message

If you need high-performance foam inserts, packaging, products or materials, we can help. Please contact a member of our team for a free consultation and quote.

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    Our experts

    The information on this page was written and checked by our team of experts. You can contact them to discuss your requirements, or for any questions you may have, using the details here.

    Sales Enquiries

    [email protected]
    01525 852 444 (option 1)

    Accounts Enquiries

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    01525 852 444 (option 2)