Polyformes is proud to now be an Approved Fabricator as part of Zotefoams Approved Partner Programme
Foam parts

Foam Spacers

Foam spacers
Foam parts

Foam Spacers

If you need to create a gap between surfaces or components, or keep products separated, foam spacers offer a simple and effective solution.

Foam spacers are washers, rings, or other parts that maintain a safe distance between two surfaces, helping prevent damage during storage and transit. Foam spacers also reduce friction between parts, absorb any vibrations, and provide excellent cushioning. Their reliable performance and lightweight design make them popular for handling glass panels and metal components, as well as for use in electronic equipment and manufactured products.

At Polyformes, we manufacture spacer foam to your exact requirements using a variety of closed-cell foam materials. We can produce foam spacers in the specific shapes, sizes, and thicknesses you need, with the right level of strength, cushioning, and durability for your application.

No obligation
UK experts
Competitive pricing
Advantages

Benefits of foam spacers

The benefits of foam spacers include:

Maintains consistent spacing between surfaces.
Helps to prevent scratches, dents, and surface damage.
Absorbs any vibrations and reduces movement.
Lightweight and easy to handle.
Available in custom shapes, sizes and thicknesses.
Suitable for a wide range of industries and applications.
Durable and reusable.
Foam spacers
Foam part experts

FAQs

A foam spacer is a piece of foam used to create a gap between two surfaces or components, helping maintain separation while providing cushioning and protection. Foam spacer blocks can be suitable for either safely transporting separate items or for use as washers or rings between components.

Foam spacers have a soft surface that helps prevent abrasion to the surfaces they come into contact with. They are popular for transporting painted, coated, polished, and or other delicate parts or components.

Foam spacers are typically manufactured from a range of closed-cell polyethylene foams, including Plastazote® and other specialist materials. The most suitable option depends on the level of support, protection, and durability required.

Foam spacers are suitable for separating products and surfaces during storage, transport, assembly and manufacturing. They are often used to protect glass panels, doors, metal parts, electronic equipment, packaging, and finished products from damage. They can also take the form of washers to separate components of assembled parts or products.

Foam spacer
Process

A partnership approach

We don’t just manufacture foam spacers and parts – we gain a detailed understanding of our business and challenges before proposing a cost-effective solution that does exactly what you need.

Understanding

We discuss your requirements with you, gaining a full, detailed understanding of your project.

Develop

Using your products or CAD data, we develop a solution using appropriate materials.

Test

We provide pre-production samples for testing and assurance on fit and quality.

Manufacture

We manufacture your products in-house at our specialist foam conversion facility.

Support

We forge long term relationships, providing ongoing support and assistance.

UK foam converters

Why work with us?

At Polyformes, our experience, expertise, and in-house conversion equipment enable us to provide your business with a wide range of benefits.

UK manufacture
We manufacture your custom foam products ourselves, allowing us complete control over design, quality, and lead times.
Short lead times
Our process – from initial meeting through design concept, samples, testing and manufacture – is quick, easy and focused on your requirements.
Foam experts
You can rely on our team of knowledgeable, experienced foam experts to select the optimal foam material, design, and production method for your application.
Single source
As part of Macfarlane Packaging, you can source a huge range of additional packaging and products from a single, easy-to-manage source.
Vast experience
Our approach means we’ll always consider your budget and balance this against the required performance and technical considerations.
Sustainability
As well as using recycled material where possible, we also place a strong emphasis on removing unnecessary materials, weight and volume from your products.
Wide range of options

Similar foam products

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UK experts

Get in touch

Send us a message

If you need high-performance foam inserts, packaging, products or materials, we can help. Please contact a member of our team for a free consultation and quote.

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    Our experts

    The information on this page was written and checked by our team of experts. You can contact them to discuss your requirements, or for any questions you may have, using the details here.

    Sales Enquiries

    [email protected]
    01525 852 444 (option 1)

    Accounts Enquiries

    [email protected]
    01525 852 444 (option 2)