Plastazote® HD110 is a heavy-duty polyethylene foam with a density of 110kg/m3.
Plastazote HD110 is a closed-cell, cross-linked polyethylene foam that delivers exceptional structural rigidity, high tear resistance, and extreme durability under heavy loads. HD110 is typically selected over lower-density grades like HD60 or HD80 for applications requiring maximum load-bearing capacity and component longevity, where softer foams would bottom out or degrade too quickly. As such, it is a popular choice for heavy-duty case inserts (where components must be held securely in place during intense transit), high-load engineering gaskets, military packaging, and tool control.
Our team of foam experts at Polyformes can provide free, impartial advice on the best foam grade (and type) for your specific product, industry, or application. We can also supply both raw material and bespoke foam inserts as required.
The values provided in this product information represent data gathered from random samples of Zotefoam’s production of Plastazote® HD110 foam and represent typical data. These are given to the best of our knowledge and should be considered as guidance for selecting a suitable grade for a given application. Please contact our foam experts for further advice if required.
A summary of key information for Plastazote® HD110 foam material is as follows:
| Property | Test Standard | Typical Value |
|---|---|---|
| Apparent Density Skin/Skin | BS EN ISO 7214:2012 | 110 kg/m³ |
| Cell size (diameter) | Internal | 0.9 mm |
| Compression stress-strain (25%) | BS EN ISO 7214:2012 | 780 kPa |
| Compression stress-strain (50%) | BS EN ISO 7214:2012 | 976 kPa |
| Tensile strength | BS EN ISO 7214:2012 | 2376 kPa |
| Tensile elongation | BS EN ISO 7214:2012 | 85 % |
| Compression set (25% comp., 22hr, 23°C) | BS EN ISO 7214:2012 (25mm cell-cell) | 16 (½ hr recovery) |
| Compression set (25% comp., 22hr, 23°C) | BS EN ISO 7214:2012 (25mm cell-cell) | 11 (24 hr recovery) |
| Tear strength | BS EN ISO 8067:2008 Method B | 13630 N/m |
| Shore hardness (OO scale) | BS EN ISO 868:2003 | 91 |
| Max operating temp* | Internal | 125 °C |
| Water absorption | ISO 2896:2001 Ed3. | Less than 2% |
*Please see datasheet for full details.
Download the datasheet (PDF format) for full technical details.
Please note that due to individual display settings, the colours you see on your screen may vary slightly from the actual material colour.
Black
These additional colours are also available, but subject to higher minimum order quantities (MOQs).
White
Polyformes can split/skive, laminate and butt-weld Plastazote® material to the specific dimensions you require. You can also select skin or cell finishes. MOQs may apply to certain size/material options.
Please get in touch with a member of our team to discuss your requirements.
Plastazote® HD110 foam sheets are suitable for conversion using the following processes:
The Plastazote® HD range of foams provide increased rigidity, higher temperature resistance, and improved moldability compared to low-density (LD) grades, making them more suited to a range of specific applications. Please note, however, that this list is not exhaustive – if you cannot see your intended application, please get in touch to discuss your options with our foam experts.
By sourcing your foam material from Polyformes, you can expect several benefits.
Advice and knowledge
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