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Zotefoams

Plastazote® HD60

Plastazote HD60
Zotefoams

Plastazote® HD60

Plastazote® HD60 is a medium-grade material with a density of 60kg/m3.

Plastazote® HD60 is a closed-cell polyethylene foam that strikes an ideal middle ground between flexibility and structural firmness. It provides excellent multi-drop shock absorption and durability. HD60 is typically selected over lighter grades like HD30 when greater resistance to crushing during repeated use is required. It can also help to avoid the added weight and higher cost of higher-density options such as HD80 or HD110. As such, it is a popular choice for mid-weight presentation cases, tool-control foam inserts, sports protection gear, and orthopaedic devices that require a balance of comfort and support.

At Polyformes, we are a Zotefoams®-approved fabricator. In addition to supplying sheets or buns of material at the exact size(s) you need, our in-house conversion equipment enables us to provide a range of custom foam inserts and products, too.

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Specifications

Plastazote® HD60 technical information

The values provided in this product information represent data gathered from random samples of Zotefoam’s production of Plastazote® HD60 foam and represent typical data. These are given to the best of our knowledge and should be considered as guidance for selecting a suitable grade for a given application. Please contact our foam experts for further advice if required.

HD60 performance data

A summary of key information for Plastazote® HD60 foam material is as follows:

Property Test Standard Typical Value
Apparent Density Skin/Skin BS EN ISO 7214:2012 60 kg/m³
Cell size (diameter) Internal 0.4 mm
Compression stress-strain (25%) BS EN ISO 7214:2012 299 kPa
Compression stress-strain (50%) BS EN ISO 7214:2012 386 kPa
Tensile strength BS EN ISO 7214:2012 1557 kPa
Tensile elongation BS EN ISO 7214:2012 88 %
Compression set (25% comp., 22hr, 23°C) BS EN ISO 7214:2012 (25mm cell-cell) 15 (½ hr recovery)
Compression set (25% comp., 22hr, 23°C) BS EN ISO 7214:2012 (25mm cell-cell) 10 (24 hr recovery)
Tear strength BS EN ISO 8067:2008 Method B 6556 N/m
Shore hardness (OO scale) BS EN ISO 868:2003 84
Max operating temp* Internal 125 °C
Water absorption ISO 2896:2001 Ed3. Less than 2%

*Please see datasheet for full details.

HD60 datasheet

Download the datasheet (PDF format) for full technical details.

Download HD60 Datasheet

Stock colours

Please note that due to individual display settings, the colours you see on your screen may vary slightly from the actual material colour.

Black

Additional colours

These additional colours are also available, but subject to higher minimum order quantities (MOQs).

White

Sheet sizes

Polyformes can split/skive, laminate and butt-weld Plastazote® material to the specific dimensions you require. You can also select skin or cell finishes. MOQs may apply to certain size/material options.

Please get in touch with a member of our team to discuss your requirements.

Conversion

Plastazote® HD60 foam sheets are suitable for conversion using the following processes:

Applications

Plastazote® HD60 applications

The Plastazote® HD range of foams provide increased rigidity, higher temperature resistance, and improved moldability compared to low-density (LD) grades, making them more suited to a range of specific applications. Please note, however, that this list is not exhaustive – if you cannot see your intended application, please get in touch to discuss your options with our foam experts.

UK foam suppliers

Why work with us?

By sourcing your foam material from Polyformes, you can expect several benefits.

Advice and knowledge
Our experts have a detailed knowledge and understanding of foam materials, allowing us to provide free, impartial advice on the best option for your application.
Official Zotefoams suppliers
Polyformes is an official UK Zotefoam distributor, providing your business with access to the full range of grades, colours and options, all with short lead times.
Widest range of options
Besides the wide range of materials available, our in-house equipment allows us to supply your foam in the exact thickness, sheet size, and quantity you need.
Fabricated foam products
As well as supplying foam sheets, our UK design team and in-house foam conversion equipment enable you to source a wide range of bespoke foam packaging and products.
Wide range of options

Similar foam materials

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If you need high-performance foam inserts, packaging, products or materials, we can help. Please contact a member of our team for a free consultation and quote.

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